SMCCM-7000 Full Automatic SIM Card Milling and Implanting Machine

Machine Features:

SMCC-7000 Full Automatic SIM Card Milling and Implanting Machine is used for milling out the card cavities required by the implanting chip on the standard card base, the chip before packaging detection, adhesive tape & chip lamination and punching, and implanted into the card cavities have been milling, to achieve the SIM card (1in1, 2in1 and 4in1) packaging line, mechanical stability and easy to adjust, only one person to operate.

In terms of the machine structure, the machine structure is simple, easy to operate and maintain, improve the life of the machine, ensure the high efficiency of machine production.

Configurations of Machine:

Cards Feeder + Card Thickness Measurement Detection + Color Sensor Direction Detection + Milling Station + Vacuum Cleaning + Card Rotation + Milling Station + Vacuum Cleanling + Cavity Depth Measurement + Spot Welding + Chip Pick-Up + Two Hot Implanting + Two Cold Implanting + Two Hot Implanting + Two Cold Implanting + ATR Testing + Good Cards Collection + Chip Reel Setup + Display + Chip & Adhesive Tape Lamination and Punching and Balance Chip Reel & Balance Adhesive Tape Collection (back side of machine)

Main Functions:

1.Combi milling, air vacuum cleaning, adhesive tape & chip lamination and punching, chip pickup and implanting, testing all in one machine.

2.When 1in1 SIM card production, automatic two cards in production at the same time, improve production capacity.

3. No need to change the mold for same size SIM chip when 1in1 ,2in1 and 4in1 production. (The punching molds and implanting heads should be changed for chips of different sizes).

4. professional fixture design, different thickness of the card can be adjusted of the depth of the milling cavity.

5. Preset the cavity milling program of various standard modules, which can be called according to actual needs and the parameter modification is convenient.

6. The X and Y directions of the milling cavity group can be used to mill different sections simultaneously or separately.

7. The depth of z-axis milling cavity is driven by high-precision servo to complete the movement of guide rail and screw rod, which solves the problem of cumbersome tool changing.

8. Cavity detection, card thickness detection and direction detection all included.

9, Transport cards by the servo drive belt to complete the action, to ensure the safety of machinery, stability.

10. Chip reel step is driven by servo and monitored by electric sensor, easy to adjust and accurate step.

11. Chip reel automatic receiving and discharging.

12.Good or bad chip will be automatic recognition, automatic reject the bad chip into bad chip stacker.

13. Unique chip taking mechanism to ensure no mechanical damage to the chip.

14. Chip punching adopts slightly nail positioning correction.

15. Chip reel running is controlled by servo, pull distance is directly adjusted parameters, accurate photoelectric sensor monitoring, so that the chip has double protection.

16. High-precision guide rail and screw rod are driven by servo system to directly modify the parameters of the feeding position.

17. Unique plane structure is adopted for hot implanting to ensure that there is no glue opening during chip implanting. Multigroup hot implanting guarantees the implanting quality.

18. Chip ATR detection device, bad chips are automatically eliminated and collected to ensure the qualified rate of mechanical packaging.

19. Before hot implanting, check whether card base has chips or not. No chips and no lamination.

20. Each chip shall be hot implanting 3 times and the card shall be automatically corrected.

21. Cold implanting function is provided after hot implanting.

22. Hot implanting heads with X and Y direction fine tuning function.

23. Both hot implanting and cold implanting have automatic cooling water function to ensure that there is no trace on the back of card base after packaging.

24. ATR automatic detection function before card collection, unqualified products are automatically eliminated and collected.

25, the unique structure of the pull card, avoid the phenomenon of pull two cards due to static electricity.

Milling & Implanting Accuracy:

1.height accuracy: +/-0.1mm

2. Precision of chip punching position: +/-0.05mm

3. Position accuracy of milling cavity: +/-0.05mm

4.Depth of milling cavity: Z-axis +/-0.02mm;

5.Milling cavity size accuracy: +/-0.05mm;

6. Implanting position accuracy: +/-0.1mm;

7. Implanting flatness accuracy: +/-0.1mm;

8.Requirements for hot implanting head temperature:

(1) Temperature adjustment range: 25℃ ~ 300℃;

(2) The difference between the actual implanting heads temperature and the displayed temperature of the equipment is less than 20℃;

(3) Temperature fluctuation range: +/-5℃

Machine Output Capacity ( 2 layers milling) :

1in1 SIM card production: around 7000 cards per hour.

2in1 SIM card production: around 7000 cards per hour.

4in1 SIM card production: around 7500 cards per hour.

One time pass rate: over 99%.

Machine Output Capacity ( 3 layers milling) :

1in1 SIM card production: around 4000 cards per hour.

2in1 SIM card production: around 4000 cards per hour.

4in1 SIM card production: around 3400 cards per hour.

One time pass rate: over 99%.

Technical Specification:

Voltage : AC220V   50/60Hz    20A

Power: 5KW

Air Supply: 0.6-0.8MPa   6KG per square centimetre    around 120L/Min

Machine Size: 4134mm*1020mm*1695mm

Machine Weight: 1600KG

Operator Number: 1