SMDIM-1800 Dual Interface ACF Chip Implantating Machine

SMDIM-1800 Dual Interface ACF Chip Implantating Machine is full automatic dual interface chip implanting machine by ACF (Anisotropic Conductive Film) mothed. Automatic feed cards, double cards detection, more units milling heads for chip cavity, automatic dust clean station, automatic depth inspection, automatic OCR verification, automatic punch chips from chip reel, automatic collect balance rell, automatic chip implanting by hot and cold lamination, automatic ATR testing, automatic collect good cards and bad cards separately.

Functions:

1.Integrating with card milling, air vacuum dusting clean, chip punching from chip reel, chip implanting, hot lamination, cold lamination, finished chip card testing.
2. Specialized fixture design for card centering system, protecting the milling depth from the influences of the card thickness and dimension.
3. Including four standard module milling programs fitting to different requirements with parameters modification conveniently.
4. X and Y the two separated milling stations can mill different profiles at the same time, or individually. It settles te difficult problem of adjusting the center place on two stations while milling
5. Z-Axis moving is realized through guide and ball screw driven by high precision servomotor, to provide the accurate milling depth. Special tool changing program make tool changing is fast and convenient.
6. Depth detection device ensures the eligible rate during milling by rejecting faulty cards.
7. Chips loading is controlled by serve motor with sensor detection. Faulty module can be distinguished automatically.
8. Special design and several press heats make a better lamination effort with fewer bubbles. It is easy to change hot press heats.
9. Servo motor working with high precision guider and lead screw makes module transfer more stable and reliable. Module transfer position can be changed easily.
10. Special design for hot press station makes sure module sticking to plastic card tightly. It is convenient to change the hot pressers.
11. Cards transferred through belt driven by servomotor ensure the safety and stability of the machine.
12. Personalized software design. Machine can be empty automatically and sample cards freely.
13. ATR test system is used to monitor production.
14. Special feeding design avoids unloading double cards caused by static electricity.

 Operation steps:

1.front left side, we can put thousands card there, one unit servo system automatic load card one by one. There are sensors under the card stacker, if there is no card, program in PLC automatic stop machine working.
2. next there are milling head and dust clean head, there are also sensors in the milling part, program in PLC automatic check and control milling depth and milling size and milling position, we can see and set X axis , Y axis and Z axis. Because there are many different sizes of chips, so we need to adjust the suitable parameters by touch screen.
3. Implanting head to pick up chips from chip reel, spot implant chips on milled card.
4. after spot implant chip, there are two groups hot lamination and cold lamination, make sure the chip will be tighten in the cavity.
5. finished milling and implanting, another testing head to test the chip position and quality with testing software, if good quality automatic pick up to good quality card stacker, if bad quality automatic transfer to bad card stacker.
6. back side whole units process for chips.left side, there is one wheel to collect waste tape of chip roll.
7. right side, there are two wheels, top wheel to put chip roll , bottom wheel to put adhesive tape. Here another unit servo system automatic transfer chip roll and adhesive tape, there is another unit hot lamination at the back side of machine, used to laminate the chips with adhesive tape. After lamination, there is one unit punching mold to punch the laminated chips from chip roll, so the implanting heads pick up chips from here.

Technical Parameters: